Z n A l 8 C u 1
EN1774 ZL0810, R301(ZnAl8Cu1)
Mazak 8 is a creep resisting high strength alloy for hot chamber pressure diecasting. It offers significant advantages in elevated temperature applications subject to continuous stress such as automotive underbonnet parts, electrical components and pneumatic equipment. The yeild strength of pressure diecast Mazak 8 is very high which combined with its good wear resistance makes it especially suitable for parts such as gears and mechanical linkages.
Mazak 8 can also be gravity diecast to produce parts with good surface finish suitable for subsequent electroplating. It is less prone to shrinkage problems than zinc alloys containing higher quantities of aluminium and still offers good mechanical properties.
Mechanical Properties |
As-cast |
Aged |
Gravity |
Tensile Strength (MPa) |
374 |
297 |
220 - 255 |
Yield Strength (MPa) |
290 |
225 |
210 |
Shear Strength (MPa) |
275 |
227 |
241 |
Elongation (% in 51mm) |
6 - 10 |
20 |
1 - 2 |
Hardness (Brinell - 500Kg) |
100 - 106 |
91 |
85 - 95 |
Impact Strength (Energy, Joules) |
42 |
17 |
|
Fatigue Strength 5 x 108 cycles (MPa) |
103 |
|
52 |
Physical properties |
|
Density |
6.3 Kg/dm3 at 21°C |
Solidification shrinkage |
1.1% |
Casting shrinkage |
0.7% (pressure diecast) |
Freezing range |
375 - 404°C |
Casting temperature |
415 - 430°C |
Specific heat capacity |
435.4 J/Kg/°C at 20 - 100°C |
Thermal expansion |
23.3 x 10-6 linear per °C at 20 - 100°C |
Thermal conductivity |
114.7 W/m/hr/m2/°C at 70 - 140°C |
Electrical conductivity |
27.7% IACS |
Electrical resistance |
6.2 μ ohm cm at 20°C |
TYPICAL ANALYSIS
Alloying elements |
|
Aluminum |
8.6% |
Copper |
1.1% |
Magnesium |
0.025% |
Impurities |
|
Iron |
< 0.03% |
Lead |
< 0.003% |
Cadmium |
< 0.003% |
Tin |
< 0.001% |
Nickel |
< 0.001% |
Thallium |
< 0.001% |
Indium |
< 0.0005% |
Manganese |
< 0.01% |