Z n A l 1 1 C u 1
EN1774 ZL1110
A general purpose foundry alloy offering an excellent combination of physical and mechanical properties and castability. Notable are its hardness, tensile strength, machinability and bearing properties.
The alloy can be cast by a wide variety of methods, sand, gravity die and graphite mould being the most common, but cold chamber pressure diecasting, shell moulding, plaster casting and investment casting are also successful.
ZA12 is a useful replacement for ferrous materials, its higher first cost frequently being more than made up for by reductions in machining and finishing costs
Mechanical Properties |
As-cast |
Aged |
Sand |
Gravity |
Tensile Strength (MPa) |
404 |
310 |
275 - 317 |
310 - 345 |
Yield Strength (MPa) |
320 |
241 |
207 |
268 |
Shear Strength (MPa) |
296 |
234 |
255 |
241 |
Elongation (% in 51mm) |
4 - 7 |
10 |
1 - 2 |
1 - 2 |
Hardness (Brinell-500Kg) |
95 - 105 |
91 |
92 - 96 |
85 - 95 |
Impact Strength (Energy, Joules) |
29 |
19 |
25 |
|
Fatigue Strength 5 x 108 cycles (MPa) |
- |
|
103 |
52 |
Physical properties |
|
Density |
6.0 Kg/dm3 at 21°C |
Solidification shrinkage |
1.25% |
Casting shrinkage |
0.7% (pressure diecast) |
Freezing range |
377 - 432°C |
Casting temperature |
470 - 530°C |
Specific heat capacity |
448 J/Kg/°C at 20 - 100°C |
Thermal expansion |
24.2 x 10-6 linear per °C at 20 - 100°C |
Thermal conductivity |
116.1 W/m/hr/m2/°C at 70 - 140°C |
Electrical conductivity |
28.3% IACS |
Electrical resistance |
6.1 μ ohm cm at 20°C |
TYPICAL ANALYSIS
Alloying elements |
|
Aluminum |
11.1% |
Copper |
0.9% |
Magnesium |
0.025% |
Impurities |
|
Iron |
< 0.05% |
Lead |
< 0.003% |
Cadmium |
< 0.003% |
Tin |
< 0.001% |
Nickel |
< 0.005% |
Thallium |
< 0.001% |
Indium |
< 0.0005% |
Manganese |
< 0.01% |